Intelligent digital eddy current material sorting instrument

New Hardness Material Sorting Technology of Multi-frequency + Multi-channel Heat Treatment

◆ ERS6000 series intelligent digital eddy current material sorting instrument is especially suitable for hardness sorting and testing of automobile/aviation parts materials in heat treatment.

◆ Rapid sorting of material hardness, heat treatment, tensile strength, structure, sintering density of mixtures, non-destructive testing, no damage to parts and materials. Really realize 8 frequency simultaneous detection, higher detection accuracy, stability and reliability than single frequency detection. Eliminate the possibility of missed detection of all differences.

◆ The new software algorithm, better detection performance and higher noise-to-noise ratio than the peers, continuous software development, providing free software upgrades for life.

◆ Has a single channel 8-frequency sorting function, and it can also work at 8 frequencies for multiple channels at the same time.

◆ Can customize different kinds of probes according to customer’s testing requirements. It can be manually tested in the laboratory or integrated with automated mass rapid detection. Has many kind of I/O data interfaces, can realize the functions of fast automatic detection, automatic sorting, automatic alarm, automatic statistics, etc.

◆ Powerful software features include parameter storage, data storage, report analysis, statistics and more.

◆ The instrument is simple, reasonable and intuitive to operate.

◆ Quickly switch between Chinese and English with one button, and quickly customize multi-language packs.

8 Frequency Sorting of Hardness/Material/Heat Treatment/Shape Difference and More

Detection Method                                     Detection Quantity      Known OK       NG         Undetected NG Items

Metallographic Analysis                                      2000                      1884            116                       0

Ordinary Single Frequency Detection                   2000                      1884             81                       35

Multi-frequency Detection                                  2000                      1884            116                       0

Technical Specifications

◆ Detection channel: 1-16 (sustainable expansion of 256 channels as needed)

◆  Frequency range: 10 Hz~12MHz, continuously adjustable; multiple independent frequencies, single frequency, 8 frequency options (up to 16 software frequencies per channel);

◆  The system is based on WINDOWS development, and the system is permanently upgraded for free;

◆  Gain range: 0.0dB~99.0dB continuously adjustable, stepping: 0.1dB; fine-tuning, fast increase/decrease;

◆ Gain ratio: (X/Y) 0.1~10.0; continuously adjustable, fine-tuning, fast increase/decrease;

◆  Signal to noise ratio≥10dB (up to 30db);

◆  Phase rotation: 0~360° continuously adjustable; Stepping: 1;

◆  Adjustable probe drive (excitation) level: 1 to 16 ;

◆  Filter coefficient：0-30000;

◆  Adjustable detection range, ie maximum measurement value: 10~10000, step 1;

◆  Hardware amplification factor: 1dB ~ 32dB continuously adjustable, step: 1dB;

◆  Multiple excitation modes: DP/DI; can be configured with differential, absolute and various custom probes.

◆  Probe abnormal alarm function (viewing model)

◆  Fast digital balance;

◆  The solid line and blanking display modes are flexible and optional;

◆  Blanking display coefficient: 1~400;

◆  Digital filtering: low-pass (0Hz~2000Hz) high-pass (0Hz~2000Hz); using a unique "digital filtering" to effectively suppress the on-site interference signal, to ensure the accuracy and stability of the detection;

◆  Stability: 16 hours≤2dB;

◆  The utility model has the function of cutting off the end and end tail signals, and effectively controlling the end dead zone of the end end;

◆  The alarm duration can be adjusted: 10ms~60,000ms, stepping 1ms;

◆  Missing rate:≤0%, false positive rate (falsely judged as a non-conforming product by mistake)≤1%;

◆  Provide accurate and timely feedback signals to the defect parts, and perform inkjet marking, marking position, length, etc. (requires peripheral support);

◆  Automatically record the number of defects and their locations;

◆  With delay marking, fixed length marking, delay alarm and other functions;

◆  Flexible internal and external clock selection

◆  Marking accuracy up to ≤±10mm (requires peripheral support, depending on detection speed, requirements);

◆  Real-time software/hardware output alarm, multiple alarm window modes (circular, square, fan-shaped, custom type), with alarm, pre-alarm function, and can output signals separately;

◆  Non-equal amplitude, asymmetric phase alarm zone setting;

◆  Multiple display modes: impedance, time base, A\B sweep, 8 frequency sorting, analog 3D display (depending on model selection);

◆  With a unique time base alarm reference line, more intuitive detection data display.

◆  Can store a large number of various detection programs and test data;

◆  The eddy current signal playback extension function can measure the amplitude, phase and digital value of the defect;

◆  Cartesian coordinate system and polar coordinate system background selection;

◆  Automatically form test reports (including the number of tests, test personnel, test parameters, number of pass and number of non-conformities, etc.);

◆  One-click switching between Chinese and English operating languages, no need to install an operating system or online help;

◆  Working environment: Power supply: AC 220V/110V;

◆  Working temperature: 0°C ~ +45°C, storage temperature: -20°C ~ +50°C, relative humidity: ≤ 85%;

◆  The plane for installation of each flaw detector is: 550×1000mm2, and the signal line can be either side wall or bottom.

◆  Appearance size and weight: 500*500*260mm (L*W*H), weight: 5kg. (without display)

◆  Optional small industrial control type, horizontal industrial control type, 5U industrial control type (with display)