• Landline : +86 18121053868
  • Telephone : +86 15062667823
WEHANS AUTOMATION TECHNOLOGY. CO., LTD

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Intelligent digital eddy current material sorting instrument ERS6000

Keywords :

eddy current testing / ECT / eddy current detector


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  • Company : WEHANS AUTOMATION TECHNOLOGY. CO., LTD
  • Telephone : +86 15062667823
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Product Details

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Five Advantages Of Products

  • New Hardness Material Sorting Technology of Multi-frequency + Multi-channel Heat Treatment
  • Rapid sorting of material hardness, heat treatment, tensile strength, structure, sintering density of mixtures, non-destructive testing, no damage to parts and materials.
  • The new software algorithm, better detection performance and higher noise-to-noise ratio than the peers, continuous software development, providing free software upgrades for life.
  • Has a single channel 8-frequency sorting function, and it can also work at 8 frequencies for multiple channels at the same time.
  • Powerful software features include parameter storage, data storage, report analysis, statistics and more.

Product Details

Intelligent digital eddy current material sorting instrument


New Hardness Material Sorting Technology of Multi-frequency + Multi-channel Heat Treatment

ERS6000 series intelligent digital eddy current material sorting instrument is especially suitable for hardness sorting and testing of automobile/aviation parts materials in heat treatment.

Rapid sorting of material hardness, heat treatment, tensile strength, structure, sintering density of mixtures, non-destructive testing, no damage to parts and materials. Really realize 8 frequency simultaneous detection, higher detection accuracy, stability and reliability than single frequency detection. Eliminate the possibility of missed detection of all differences.

The new software algorithm, better detection performance and higher noise-to-noise ratio than the peers, continuous software development, providing free software upgrades for life.

Has a single channel 8-frequency sorting function, and it can also work at 8 frequencies for multiple channels at the same time.

Can customize different kinds of probes according to customer’s testing requirements. It can be manually tested in the laboratory or integrated with automated mass rapid detection. Has many kind of I/O data interfaces, can realize the functions of fast automatic detection, automatic sorting, automatic alarm, automatic statistics, etc.

Powerful software features include parameter storage, data storage, report analysis, statistics and more.

The instrument is simple, reasonable and intuitive to operate.

Quickly switch between Chinese and English with one button, and quickly customize multi-language packs.


8 Frequency Sorting of Hardness/Material/Heat Treatment/Shape Difference and More


Detection Method                                     Detection Quantity      Known OK       NG         Undetected NG Items

Metallographic Analysis                                      2000                      1884            116                       0

Ordinary Single Frequency Detection                   2000                      1884             81                       35

Multi-frequency Detection                                  2000                      1884            116                       0


Technical Specifications

◆ Detection channel: 1-16 (sustainable expansion of 256 channels as needed)

  Frequency range: 10 Hz~12MHz, continuously adjustable; multiple independent frequencies, single frequency, 8 frequency options (up to 16 software frequencies per channel);

  The system is based on WINDOWS development, and the system is permanently upgraded for free;

  Gain range: 0.0dB~99.0dB continuously adjustable, stepping: 0.1dB; fine-tuning, fast increase/decrease;

Gain ratio: (X/Y) 0.1~10.0; continuously adjustable, fine-tuning, fast increase/decrease;

  Signal to noise ratio≥10dB (up to 30db);

  Phase rotation: 0~360° continuously adjustable; Stepping: 1;

  Adjustable probe drive (excitation) level: 1 to 16 ;

  Filter coefficient0-30000;

 Adjustable detection range, ie maximum measurement value: 10~10000, step 1;

  Hardware amplification factor: 1dB ~ 32dB continuously adjustable, step: 1dB;

  Multiple excitation modes: DP/DI; can be configured with differential, absolute and various custom probes.

  Probe abnormal alarm function (viewing model)

  Fast digital balance;

  The solid line and blanking display modes are flexible and optional;

  Blanking display coefficient: 1~400;

  Digital filtering: low-pass (0Hz~2000Hz) high-pass (0Hz~2000Hz); using a unique "digital filtering" to effectively suppress the on-site interference signal, to ensure the accuracy and stability of the detection;

 Stability: 16 hours≤2dB;

  The utility model has the function of cutting off the end and end tail signals, and effectively controlling the end dead zone of the end end;

  The alarm duration can be adjusted: 10ms~60,000ms, stepping 1ms;

  Missing rate:≤0%, false positive rate (falsely judged as a non-conforming product by mistake)≤1%;

  Provide accurate and timely feedback signals to the defect parts, and perform inkjet marking, marking position, length, etc. (requires peripheral support);

  Automatically record the number of defects and their locations;

  With delay marking, fixed length marking, delay alarm and other functions;

  Flexible internal and external clock selection

  Marking accuracy up to ≤±10mm (requires peripheral support, depending on detection speed, requirements);

  Real-time software/hardware output alarm, multiple alarm window modes (circular, square, fan-shaped, custom type), with alarm, pre-alarm function, and can output signals separately;

 Non-equal amplitude, asymmetric phase alarm zone setting;

  Multiple display modes: impedance, time base, A\\B sweep, 8 frequency sorting, analog 3D display (depending on model selection);

 With a unique time base alarm reference line, more intuitive detection data display.

  Can store a large number of various detection programs and test data;

  The eddy current signal playback extension function can measure the amplitude, phase and digital value of the defect;

  Cartesian coordinate system and polar coordinate system background selection;

  Automatically form test reports (including the number of tests, test personnel, test parameters, number of pass and number of non-conformities, etc.);

  One-click switching between Chinese and English operating languages, no need to install an operating system or online help;

  Working environment: Power supply: AC 220V/110V;

  Working temperature: 0°C ~ +45°C, storage temperature: -20°C ~ +50°C, relative humidity: ≤ 85%;

  The plane for installation of each flaw detector is: 550×1000mm2, and the signal line can be either side wall or bottom.

 Appearance size and weight: 500*500*260mm (L*W*H), weight: 5kg. (without display)

 Optional small industrial control type, horizontal industrial control type, 5U industrial control type (with display)


WEHANS AUTOMATION TECHNOLOGY. CO., LTD

Contact Person: Cynthia

Telephone: +86 15062667823

Landline: +86 18121053868

Company Address: Building 1, No. 268, Dengyun Road, Yushan Town, Kunshan City, JIangsu Province, China.

Website: www.wehans-tech.com

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